Replacing Aluminum Boat FloorThe whole boat was much nicer to handle after that. Video was uploaded in 2018, as of 3/29/22, the. Typically the cost of replacing the boat floor and stringers ranges from $5000 to $10000, depending on the factors. Use no other plywood except marine ply. But make sure that you must determine the depth through which you should cut the floor. On my 14-foot aluminum boat, the ends of the flooring were under the front Damaged Boat Floor Removal. Make sure you have removed all the wearing and every connection which is directly attached to the floor. After I have the floor installed I run a livewell along the side of the boat(can be storage also) too add more functionality, and it adds structural support. GatorStep isn't just boat flooring and decking. Use 60 grit sandpaper to lightly rough up the surface. Aluminum Flooring Yes, you can also use the aluminum floor for your boat floor. Boat deck & floor restoration Tutorial, how to fix, mend and replace rotten plywood, fiberglass uk James Ford 518 subscribers Subscribe 603 262K views 6 years ago Please. TBNation's Amazon Store: https://www. Subfloor Rebuild | Aluminum Boat | Lund 14ft Deep-V Restoration Tiny Boat Nation 137K subscribers Join Subscribe 386 Share 41K views 3 years ago TBNation's Amazon Store:. My boat has aluminum flooring with T-bar stiffeners and is removable so you can service or remove the fuel tank without cutting up the boat. Mark screw/rivet holes when you are putting the boat back together. R Racingman24 Petty Officer 2nd Class Joined Jun 23, 2009. I was looking at replacing it with extruded poly foam but it looks like its unstable when it comes in contact with fuel so id rather get something that wont melt on me. Boat Carpet Glue Standard Boat Carpet is a great choice for replacement marine carpeting. Step 4: Waterproof the plywood of your boat flooring. Because the CDX will self-destruct when subjected to water, I need to seal the wood completely. Antifouling Paint Antifouling paint commonly uses copper to retard marine growth. Aluminum boat floor replacement Stephen Feist 50 subscribers Subscribe 5. I replaced the floor in my river boat last year. Typically the cost of replacing the boat floor and stringers ranges from $5000 to $10000, depending on the factors. At the front, using the same materials, I made a closet. Try to keep the carpet taut, square and with no bubbles. Step 2: Step 2: Check the Rivets These old boats had solid 2-side rivets on the major hull seams, and blind rivets for the corner plates. Remove your boat's old flooring. Make sure to disconnect the wiring. Typically the cost of replacing the boat floor and stringers ranges from $5000 to $10000, depending on the factors. You can up grade the plywood and even use PT, but with PT you need to use something between the. It is suitable for aluminum fishing boat carpet, entry level bass boat carpet, pontoon boat carpet, swim platform carpet, commercial boat carpet and all around DIY replacement boat carpet projects. I have used polyester resin also. There is such a thing as aluminum tubing. Using masking tape, we mark the trolling motor’s final determined position and attach it to the boat with the provided fasteners. You’re now safe to remove the old flooring. You will have to do this fairly quickly. People who use this option love it because it's light and durable. Attached Files: IMG_20170501_211128. Remove old boat carpet, and clean the surface with a non-chlorinated household cleaner, and allow it to dry completely. Replacing Floors on an Old 14 Foot Aluminum Boat - Boat Prep Part 1 There's One Outdoors 818 subscribers Subscribe 49K views 1 year ago WISCONSIN. Crestliner is one of the best aluminum boat brands available. For aluminum or metal boat floors, apply a coat of self-etching primer such as Metcote or zinc phosphate. The aluminum that was left would not hold a rivet or a screw, even if you backed it up with a big washer. Re: 1989 Grumman 14' Aluminum Boat Floor and Foam Replacement Welcome, You dont have to use Rust marine grade at all. Aluminum Boat Floor Replacement Steps Boat Seats And Storage Compartments Removal. Re: Replacing rotten floor on aluminum boat Welcome to iBoats! Nice looking boat! Lots of posts on people doing exactly what you are doing. One of the best additions/updates for an aluminum boat is the construction of a front casting deck. With its durable aluminum body and deck, you can expect to get long-lasting service. It may be used not only for boat flooring but also for boat. The REMOVE the center bench and install a flat floor in the center of the boat. Step #7 - Measure and Cut Vinyl Now it’s time to measure and cut your vinyl. Mix another thin batch of fiberglass resin and roll it onto the flooring to provide additional waterproofing and some impact resistance. However, the overall price will be significantly lower if you replace the components. I want to fix the floor of my aluminum boat. Make sure you have removed all the wearing and every connection which is directly attached to the floor. Re: 1989 Grumman 14' Aluminum Boat Floor and Foam Replacement Welcome, You dont have to use Rust marine grade at all. ( source) First, remove all the seats and anything fixed to the floor. There are several options for attaching the plywood floor to your frame, but probably the most secure is to use aluminum or stainless steel bolts with round heads. Cheap exterior plywood and some kind of deck or porch paint for wood will hold up for several years and just use some sand as a non skid finish. It features a durable face and core veneers. Crestliner is one of the best aluminum boat brands available. Our product is made from a marine grade, cross-linked Polyethylene (PE) blended foam that is 100% closed. When you’re ready to get started, you’ll need to remove everything from the damaged area of the body. At the edges of the floor boards, those rivets went into the ends of the bottom stringers. To make the floorboard, I scarfed two pieces of 3/4" Marine plywood together to make a long piece of floor board. To put flooring on a semi v-hull aluminum boat, follow the steps mentioned below: Lay foam boards on all the deck areas where the flooring will be installed. When all that is done, install a pedistal of choice on the front deck, a removable seat in the center, and a swivel seat in the back for yourself. However, the overall price will be significantly lower if you replace the components. How Much Does Aluminum Boat Floor Replacement Cost? Replacing the aluminum boat floor becomes necessary in case it is damaged. Framing. The holes were rotted around the edges. There are more ways to make repairs to a rotted boat floor, but it really does depend on what your goal is with the boat. I am replacing the floor in my aluminum boat with 3/4" CDX plywood. Tuma Inactive Farmington, MN Posts: 1403 March 14, 2017 at 1:05 pm #1681152. Use marine treated and get the best coating you can. DescriptionThis DIY video shows how to fix a rotten boat floor. Aluminum Flooring Yes, you can also use the aluminum floor for your boat floor. Most of them have done the following Use exterior grade plywood. When you are replacing the boat flooring, you have to first remove the old flooring. I will share each stage with you and ask for information. Building a deck is quite simple with a little knowledge of basic carpentry, and it is also relatively inexpensive. There is such a thing as aluminum tubing. Are you planning on keeping the boat for the rest of your life, or just making it last for a few more seasons. Aluminum Boat Floor Replacement Anyone have any thoughts on this floor replacement project ? Project: 1972 Starcraft Jetstream, 72 Merc 500 50hp The motor has a weak but steady stream (seems weak compared to 86 johnson) after installing a new water pump and housing Tried it out and it planes easily and runs about 25+ with 2 people in it. The REMOVE the center bench and install a flat floor in the center of the boat. The text book way of replacing the floor is to remove the consoles, seat boxes and remove all the original plywood floor. Aluminum *I beam* type supports under the floor work great. There are more ways to make repairs to a rotted boat floor, but it really does depend on what your goal is with the boat. The hull was breached in one spot right above the waterline, and about 50% of the paint was gone leaving shiny aluminum, which isn't great camouflage. Are you planning on keeping the boat for the rest of your life, or just making it last for a few. Boat Seats And Storage Compartments Removal. Apply enough glue to cover approximately 4x8 feet, or one “section,” of the deck at a time. At the edges of the floor boards, those rivets went into the ends of the bottom stringers. However, if you DIY an aluminum boat floor, you will only have to pay for the. To make the straight edge that would go from one side to the other side of the floor, you need a plywood board. Replacing The Boat Flooring Now that you've finalized the flooring material, it's the installation time. When you are replacing the boat flooring, you have to first remove the old flooring. This creates a decent seal, but also prevents someone from tripping over the patch. We share several helpful tips, such as using an anti-seize compound when fastening stainless steel components, to guarantee a smooth installation. Slice a ⅛ inch thick plywood board into sheets that are 4 inches wide. SUPER (Stupid) SIMPLE JON BOAT FLOOR For jon boat build or modification inquiry, please email me! No project too small. Keep in mind this does add a lot of weight to the boat. A straight edge is needed to measure and create a frame for the flooring to stand on. I used 1/2 marine grade plywood from Spenard Builders Supply. We value our relationships with our customers and that's why we hold ourselves to the highest standards when it comes to responsiveness and customer satisfaction. It can easily be cut using basic power tools and hand saws. Caulk the edges of the flooring to the sides of the hull to provide a watertight seal and trap the air beneath to create the dead-air space. Step 1: Disconnecting Floor Attachments Remove the old seats, pillars, carpets, or any other stuff which is connected to the old floor. I primed both sides and top coated with floor/porch paint. I secured the bottom of my boat with aluminum profiles. Step 2: Removing Old Flooring Now it's time for removing the old flooring from the boat. The results will have a slight textured finish. However, there can be situations when you would need to replace the boat flooring. Re: Replacing floor on Aluminum boat, suggestions on wood flounderman said: Gluvit is good. Marine plywood is the best boat floor replacement plywood. Mark the inside of the hull at the bow and stern at this adjusted height. Start Measuring and Cutting the Plywood You Need Step 7. Keep in mind this does add a lot of weight to the boat. That stiffend up the bottom quite a bit. Determine the desired height of the floor and subtract 1 1/2 inches from the height. Subfloor Rebuild | Aluminum Boat | Lund 14ft Deep-V Restoration Tiny Boat Nation 137K subscribers Join Subscribe 386 Share 41K views 3 years ago TBNation's Amazon Store:. DescriptionThis DIY video shows how to fix a rotten boat floor. However, if you DIY an aluminum boat floor, you will only have to pay for the materials and tools. Boat Repair and Restoration Boat Restoration, Building, and Hull Repair Non-wood materials to rebuild a boat floor marineman16 May 30, 2007 Not open for further replies. Crestliner Boat Floor Replacement: A Step by step Guide. Some parts of the deck may get damaged in extreme conditions, or simply, you may want a new and different boat. We are rebuilding the floor and back. If you are going to carpet it, I’d suggest removable carpeting. At the edges of the floor boards, those rivets went into the ends of the bottom stringers. The subfloor is the back-bone of your project, only second in pri. Once you’ve removed the excess glue and carpet, use a vacuum to clean up the deck area. Aluminum boat floor replacement Stephen Feist 50 subscribers Subscribe 5. Replacing The Boat Flooring Now that you’ve finalized the flooring material, it’s the installation time. How Much Does Aluminum Boat Floor Replacement Cost? Replacing the aluminum boat floor becomes necessary in case it. This is a mistake that many people make without even realizing they are doing it. Replacing Floors on an Old 14 Foot Aluminum Boat - Boat Prep Part 1 There's One Outdoors 818 subscribers Subscribe 49K views 1 year ago WISCONSIN John buys a 1979 Mirrorcraft that needs a. Aluminium boat floor thickness? Aluminium boat floor thickness? By SquidMarks November 8, 2015 in In the case of aluminum, an explosion can result if ignition occurs while the particles are suspended in air as a dust cloud, since the burning extends from one particle to another with extreme speed. If you cannot get under the floor to patch it, then after you clean the site, cover it with a material that is relatively thin. The text book way of replacing the floor is to remove the consoles, seat boxes and remove all the original plywood floor. Coat all side and the edges of the wood with paint. As discussed above, two dissimilar metals can set up corrosion. To make the floorboard, I scarfed two pieces of 3/4" Marine plywood together to make a long piece of floor board. It comes in grades so you can get what you want. Cut a strip of 1/8-inch plywood 4 inches wide. Caulk the edges of the flooring to the sides of the hull to provide a watertight seal and trap the air beneath to create the dead-air space. Boat deck & floor restoration Tutorial, how to fix, mend and replace rotten plywood, fiberglass uk James Ford 518 subscribers Subscribe 603 262K views 6 years ago Please like and or Subscribe. Wet it out and remove any wrinkles, bubbles, etc. I used 4X the recommended sand. The framing must be attatched to the floor and side of the boat. Use marine treated and get the best coating you can. we glued the gray top pieces down with s. Check for Other Parts that Have been Rotted Step 6. Bonding and sealing to make your plywood waterproof is another job. Leave a three-inch trim of old flooring around the edge of your boat. R Racingman24 Petty Officer 2nd Class Joined Jun 23, 2009 Messages 126. First, acquire a Git-Rot kit for yourself. Use a separate roller to apply the coat of textured Durabak over the first smooth coat. Lay Down the Cut Plywood Step 8. For wooden boats, you may need to apply a third coat of Durabak, as. 100% Closed Cell Foam: Does Not Absorb Water TopDek marine flooring is not EVA (ethylene-vinyl acetate) foam. I fixed an aluminum plate on it. Replacing Floors on an Old 14 Foot Aluminum Boat - Boat Prep Part 1 There's One Outdoors 818 subscribers Subscribe 49K views 1 year ago WISCONSIN John buys a 1979 Mirrorcraft that needs a. The cost of replacing the boat floor typically ranges between $1000 to $10000. With its durable aluminum body and deck,. We bought the foamulate board at Lowe’s. Of course, the precise process will depend on the type of floor that you’re working with. Take Everything Out of the Boat Step 4. Wait until the second coat has lost it's tackiness, then apply the cloth (6 - 10 ounce will be fine), by draping it over the plywood. In Part 3 of our DIY boat rebuild series, we make the new plywood floor and back deck. 9K views 3 years ago After reviewing different ways to replace the wood floorboards I decided to put back the same. With which material, how can I do? The floor we set foot in is V-shaped. Video was uploaded in 2018, as of 3/29/22, the floor has held up pretty well. Step 1: Disconnecting Floor Attachments Remove the old seats, pillars, carpets, or any other stuff which is connected to the old floor. we will start the painting process. DescriptionThis DIY video shows how to fix a rotten boat floor. How To Put A Floor In A Jon Boat: (DIY) Eli Glover 614 subscribers Subscribe 65K views 4 years ago We bought the foamulate board at Lowe’s. For this reason, we need to make a flat floor inside the boat. The hull was breached in one spot right above the waterline, and about 50% of the paint was gone leaving shiny aluminum, which isn't great camouflage. You can up grade the plywood and even use PT, but with PT you need to use something between the aluminum and the wood to prevent corrosion. It’s best for the pontoon and fishing boats. The framing must be attatched to the floor and side of the boat. This kit includes a two-part liquid epoxy that. One of the best additions/updates for an aluminum boat is the construction of a front casting deck. I replaced the floor in my river boat last year. Remove your boat's old flooring. M marineman16 Seaman Apprentice Joined May 22, 2007 Messages 37 May 30, 2007 #1 Has anyone experienced success getting all the wood out from under the floor of their boat?. Boat Floor Repair & Dry Rot. Coat all side and the edges of the wood with paint. Depending on the flooring you have, you have to use the tools. The cost of replacing the boat floor typically ranges between $1000 to $10000. Aluminum boats with living quarters require careful insulation to reduce condensation and keep the interior cool. You're now safe to remove the old flooring. Use your sander to flatten out the deck and areas where you’ll be placing the vinyl. It's best for the pontoon and fishing boats. Plus even a 14 ftr will take a ton of them and you wont get the coverage that brushing or rolling would. Im not going down the plywood, seal and hope for the best and would rather spend a bit more moolah and do the job right!. Wait until the second coat has lost it's tackiness, then apply the cloth (6 - 10 ounce will be fine), by draping it over the plywood. com/shop/michaellopez^This is an affiliate link. Marine plywood is highly resistant to water, dampness, and fungus. The aluminum that was left would not hold a rivet or a screw, even if you backed it up with a big washer. The framing must be attatched to the floor and side of the boat. A straight edge is needed to measure and create a frame for the flooring to stand on. For cutting through the old flooring, use a circular saw. Replacing Floors on an Old 14 Foot Aluminum Boat - Boat Prep Part 1 There's One Outdoors 818 subscribers Subscribe 49K views 1 year ago WISCONSIN John buys a 1979 Mirrorcraft that needs a. Foams are for insulation and support; Now shape the plywoods according to the area of the deck; Place the plywoods on the foam board and screw them down;. The next step would be to apply marine carpet adhesive to certain areas (390 from AAT), and then marine grade carpet. We are rebuilding the floor and back deck of a 16. Its a bid more money but well worth it in the long run. I used a long pin to find blind holes by trial and error. Marine plywood is the best boat floor replacement plywood. How To Put A Floor In A Jon Boat: (DIY) Eli Glover 614 subscribers Subscribe 65K views 4 years ago We bought the foamulate board at Lowe’s. Mark screw/rivet holes when you are putting the boat back together. Helps if you can snap it out and clean the floor and carpeting easily. 6 Steps to Replace the Boat Floor Step 1: Remove the items on the floor Step 2: Dismantle the old flooring Step 3: Measuring and cutting the plywood Step 4: Install the new floor Step 5: Cover the flooring with fiberglass or vinyl mat Step 6: Reinstall the items you've removed Conclusion What You Will Need. Im planning on replacing. Re: Replacing rotten floor on aluminum boat Welcome to iBoats! Nice looking boat! Lots of posts on people doing exactly what you are doing. It may be used not only for boat flooring but also for boat interiors in general. It is a little more work because you have to drill through the plywood and the frame and line everything up, but it will be more permanent. Use your sander to flatten out the deck and areas where you’ll be placing the vinyl. Replacing Floors on an Old 14 Foot Aluminum Boat - Boat Prep Part 1 There's One Outdoors 818 subscribers Subscribe 49K views 1 year ago WISCONSIN John buys a 1979 Mirrorcraft that needs a. 6 Steps to Replace the Boat Floor Step 1: Remove the items on the floor Step 2: Dismantle the old flooring Step 3: Measuring and cutting the plywood Step 4: Install the new floor Step 5: Cover the flooring with. Replacing your floor with aluminum, along with making the deck self bailing has been done (ask goatram)The trimtabs should have a non-conducting material that seperates the tabs from direct contact with the hull(ask goatram)Sharkhide is an option, but Cmon man, it's an aluminum boat, just let it oxidize and it will do just fine. Aluminum Boat Floor Replacement Anyone have any thoughts on this floor replacement project ? Project: 1972 Starcraft Jetstream, 72 Merc 500 50hp The motor has a weak but steady stream (seems weak compared to 86 johnson) after installing a new water pump and housing Tried it out and it planes easily and runs about 25+ with 2. Once installed, you are adding a layer of comfort, style and customization that is unmatched in the industry. I want to fix the floor of my aluminum boat. The good news is that fixing a boat’s floor won’t be much different than fixing a house’s floor. Once the seats, and any other storage or other equipment have been removed, you should have Floor Covering. There was a lot of cutting and fitting to get that big long floor board to set down in there flat and evenly. Cut the factory edge from the sheet to insure that at least one edge is straight for use as a straightedge. Lets say you have a 1994 19′ Bayliner Capri Bowrider. Can You Use Regular Plywood On the Boat Floor? Marine plywood is the best material for boat floor replacement. How To Put A Floor In A Jon Boat: (DIY) Eli Glover 614 subscribers Subscribe 65K views 4 years ago We bought the foamulate board at Lowe’s. Re: Replacing rotten floor on aluminum boat Having just finished rebuilding my Lund this is what I did after months of research. In fact, it might even be easier. Also, don’t worry about deep watersports because the. It's very easy to put a new floor in most aluminum boats, so the down side of a low cost job not holding up long enough and needing to be done again isn't as critical as on a fiber glass boat. If you did a good job, this is all you need before priming and painting. some boats have a plastic or rubber sheet as a barrier, others use pipe wrap tape (thick tape similar to electrical tape). We bought the foamulate board at Lowe’s. Replacing Transom on Aluminum Boat Mickey Finn , Feb 12, 2011, in forum: Materials Replies: 24 Views: 63,987 pauloman May 21, 2012 Replacing hatch plexi jimbo2010 , Oct 15, 2010, in forum: Materials Replies: 9 Views: 5,624 yipster Nov 16, 2010 HDPE cabin sole/floor boards? km27603 , Jul 8, 2021, in forum: Materials Replies: 5 Views: 1,200. To go for the aluminum boat floor plans, here are the pros and cons of aluminum boat flooring: Pros: Aluminum boat floor is durable and long-lasting that can last around 20 years; Cleaning and maintaining aluminum flooring is simple and cheap; Water and spill stains don’t stick hard to aluminum flooring; Aluminum flooring is. Rustoleum in quart cans will brush or roll on. It’s important that there’s a nice, flat surface for the vinyl. Cut off the power supply to avoid electrical accidents. These elevated platforms ease angler movement, viewing of places to cast, and provide room for casting. Try and keep as much of the old flooring intact as you can use it as a template to measure your new flooring pieces as well as a guide to line up screw holes for reassembling your deck. Step 2: Removing Old Flooring Now it’s time for removing the old flooring from the boat. Replacing Transom on Aluminum Boat Mickey Finn , Feb 12, 2011, in forum: Materials Replies: 24 Views: 63,987 pauloman May 21, 2012 Replacing hatch plexi jimbo2010 , Oct 15, 2010, in forum: Materials Replies: 9 Views: 5,624 yipster Nov 16, 2010 HDPE cabin sole/floor boards? km27603 , Jul 8, 2021, in forum: Materials Replies: 5 Views: 1,200. Replacing your floor with aluminum, along with making the deck self bailing has been done (ask goatram)The trimtabs should have a non-conducting material that seperates the tabs from direct contact with the hull(ask goatram)Sharkhide is an option, but Cmon man, it's an aluminum boat, just let it oxidize and it will do just fine. Install New Boat Floor Re-install Boat Seats And Storage Compartments Boat Seats And Storage Compartments Removal On my 14-foot aluminum boat, the ends of the flooring were under the front and rear bench-style seats. On some parts, it will be obvious where to run the screw/bolt/rivet when you're putting things back together. Also, don't worry about deep watersports because the flooring will help you. Continue putting the glue on the deck and downside of the carpet one section at a time and simply unroll the carpet down the deck. Go fishing and kick your feet up. There are several options for attaching the plywood floor to your frame, but probably the most secure is to use aluminum or stainless steel bolts with round heads. Step 1: Make A Straight Edge. Wet it out and remove any wrinkles, bubbles, etc. Overcoating your boat flooring with epoxy paints ensure it becomes highly. With a boat floor made out of wood, dry rot will be one of the primary problems you have to deal with. Nailing the Boat Floor. How to Replace Boat Floor Step 1. Start Dismantling the Old Floor Step 5. Installing and replacing your boat floor are easy if you follow the DIY tips and manufacturer recommended practices. On others, you will end up carpeting over both sides of the hole like around the edges of a deck board. I than epoxied all sides using a foam roller, let dry for a couple of days. The only way to gain access to the ends of the floor was to remove the seats. 5lb per Sq ft insulation between the ribs. I need to make a flat floor but I don't want to increase the weight of the boat. Replacing The Boat Flooring Now that you’ve finalized the flooring material, it’s the installation time. 9K views 3 years ago After reviewing different ways to replace the wood floorboards I. 5 11K views 3 years ago Boat Restoration Project In Part 3 of our DIY boat rebuild series, we make the new plywood floor and back deck. To put flooring on a semi v-hull aluminum boat, follow the steps mentioned below: Lay foam boards on all the deck areas where the flooring will be installed. There are more ways to make repairs to a rotted boat floor, but it really does depend on what your goal is with the boat. How to Replace Boat Floor Step 1. boat weight increased by a total of 40kilograms. Can You Use Regular Plywood On the Boat Floor? Marine plywood is the best material for boat floor replacement. Give it two coats of Polyester or Epoxy resin followed by a layer of 6 to 9 oz fiberglass cloth soaked in resin. What will your final surface be, carpet , vinyl or maybe TUFFCOAT ? Any idea if TUFFCOAT adheres to epoxy-sealed wood? I know it's adheres to wood, but that may be uncoated, bare wood. Instead of adding the traction sand I sprinkled it on top of the paint and lightly rolled over it with the roller.